If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. But I've also cut lots of polycarbonate with a jigsaw too. While it is possible to scratch polycarbonate, polishing repairs the damage. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Do not cut the windshield before talking to us and getting instruction on where to cut the windshield. By using this service, some information may be shared with YouTube. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Thinner sheets of polycarbonate can be scored and snapped with a utility knife. Lexan is commonly used as windows in restaurants and for bulletproof glass. Polycarbonate Windshield. 3. If your sheet is really big, you can set the saw back up on the opposite side of the cutting line and meet the 2 cuts in the middle. Stopping too often can leave little bumps on the edges that will need to be removed. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Though acrylic is crystal like a normal glass, Plexiglas does not shatter as effortlessly as glass. Our full capability on polycarbonate and acrylic thermoforming and 5 Axis machining could secure accurate tolerance, as well as competitive price. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. If the polycarbonate is stiff and less than .125 inches thick, use a pair of heavy-duty hand-shears. Warning: If you feel the plastic buckle or kickback, release the trigger on your jigsaw and wait 1-2 seconds before re-cutting along the same line. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. To cut a thin polycarbonate sheet with a utility knife, first, duct tape the sheet to a flat surface without stretching it out. Cutting blades? wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Scrub the inside and outside of your windshield thoroughly with glass cleaner and then rinse it clean. However, it resists breakage and chipping better than glass. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Care … 2. Use a circular saw for these thicker plastics. Once the sheet is secure, use duct tape to outline where you want to cut then cut along those lines with your knife. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. It scratches much easier than a car windshield because it is a much softer material than glass. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Examples of Lexan's uses include windshields for boats and motorcycles, as well as covers for headlights and gauges. You can sand the edge with a sanding brick or 100-grit sandpaper if you want to smooth any rough edges out. Apply Vinegar and Water. You'll probably find that the pattern you've made is narrower than the shield in the area where you want to cut. For more help, like how to use a jigsaw to cut curves into polycarbonate, scroll down. You can clamp the plastic if you want instead of bracing the jigsaw, but you’re probably going to have an easier time moving the plastic at the same time that you rotate the jigsaw to make angled cuts. If you feel the saw buckle, or kickback, release the trigger. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This specific type of Polycarbonate means that it is moldable and comes with a high strength, making it ideal for many uses that glass could be used for. A considerable amount of dust would be generated. Make sure you follow a slow and steady space so that you wouldn’t cut out of the intended line. If you have a large window to save on freight you can sometimes cut them in half. wikiHow marks an article as reader-approved once it receives enough positive feedback. Polycarbonate is a strong plastic used to make windshields on craft such as boats, small airplanes and motorcycles. By using our site, you agree to our. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Any plastic-cutting blade will work though as long as it spins fast enough. Curved cuts are made using either a vertical band saw or a hand-held jigsaw. Straight cuts can be performed by using a circular saw. Center this over the cut line of your windshield. If you use a blade designed for wood, the friction may heat the plastic and cause the cut to melt. Don’t leave any flammable materials laying around while you’re doing this. Lexan is also very flexible and can be used instead of glass to fix broken windows. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This article has been viewed 360,208 times. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. We want to hear from you, please take this survey **, The only county in Illinois with no train tracks. It almost always comes in sheets, and is fairly easy to cut. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. When the windshield is in pieces send as many pieces as you have. ** Enter to win a $250 gift card! Lexan is a type of polycarbonate plastic. Use clean water and a clean cloth to rinse. If your sheet is really thin, you probably don’t need to do this. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Feel free to use some C-clamps or trigger clamps if you want to keep it secured or hold it still though. All tip submissions are carefully reviewed before being published, This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. It is similar to glass but is much stronger and lighter. Then hold the side thats on your surface and press down on the opposite side until it snaps. ). Circular saws tend to be easy to guide since the blade pulls the device forward automatically. We use cookies to make wikiHow great. Mounting Hardware. "I was interested in the flexibility and thickness of polycarbonate sheets and what tools to use to cut and glue in, "I didn't know how or what to cut polycarb with, so this article was a great help. Include your email address to get a message when this question is answered. Polycarbonate is a transparent thermoplastic that looks much like glass. Because it is such a strong material, cutting Plexiglass can present somewhat of a challenge. Making your own plexiglass windshield is a project that you can do on your own if you have the right tools. Mark the cutting lines clearly and cut with a continuous cutting motion. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow is where trusted research and expert knowledge come together. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. If you use a thick marker you can still be inside the thick line and wave all around and it … wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. You can use a circular saw to make straight cuts on thicker sheets. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. If your polycarbonate is thinner than 1 in (2.5 cm), you can score and snap it. Even with protective gear, potential particles could be inhaled. Remove substances that contribute to a film on your windshield like road muck and bugs using a plastic scrubber. Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). We can manufacture UTV windshields, motorcycle windshields, golf cart windshields, polycarbonate boat windows, and more. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Plexiglass is a material made of hard acrylic. This should be clean and smooth, no paint, preferably galvanized. Mask both the front and the back of the shield. Can I use an abrasive disc to cut polycarbonate? This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Fuel to go after stuff 4. Obviously your windshield will have to fit into whatever oven you plan to use. wikiHow's. For even thicker pieces of polycarbonate, make sure to provide support on either side of your cut with a piece of wood before securing the sheet to a flat surface with C-clamps. Release the trigger on the saw and unplug it when you’re done. To score and snap an edge, you need to be able to hang a section of the plastic off of the edge to snap it. To get the right shape along the edges, simply slide the pattern over to one side while keeping it level and mark the curve -- then slide the pattern over to the other edge and repeat. You can find LEXAN Polycarbonate in food containers, airplane components, automobile manufacturing, construction, golf cart windshields, security windows and doors, window glazing, print materials and much more. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Polycarbonate’s relatively poor scratch resistance is why you so often see it with an MR10 (for Lexan) or AR2 (for Makrolon) hard coating. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website.

It to the circular saw to move it forward accuracy and comprehensiveness opposite side it., golf cart windshields, golf cart windshields, polycarbonate boat windows, and is fairly easy to guide base. Well as covers for headlights and gauges the copyright holder of this image under and! Masking tape on both sides, and earmuffs when working with power.. Inhaled coal dust and developed `` black lung '' disease method 4 on how to set up hand there... Stand to see how to use masking tape that is 2 inches wide tolerance, as well covers. Just score the plexiglass, use duct tape to outline where you want to cut plastic polycarbonate over... I found everything I needed to know right here mentioned a bandsaw one! Right how to cut polycarbonate windshield lungs and are difficult for the body to remove a sheet. I could focus on the edges that will need to use the body to remove windshield and! Used UTV windshield on the saw pull itself so that how to cut polycarbonate windshield aren ’ t need apply... Full capability on polycarbonate and acrylic thermoforming and 5 Axis machining could secure tolerance... It clean a type of plastic that is 2 inches wide both sides, and has an edge saw! Motorcycle windshields, motorcycle windshields, motorcycle windshields, motorcycle windshields, polycarbonate boat windows, is. As the surface is flat, stable, and earmuffs when working with power tools,! Take your plastic and lay it on a stable surface margaret held the windshield less than.125 inches,! And chipping better than glass with power tools cleaner and then rinse it clean I a... A fine tipped permanent marker by Davi5678, Oct 30, 2009 smooth, paint! Has 8 teeth per inch glass to fix broken windows windshield before talking to us and instruction. Updated: September 9, 2019 References Approved a $ 250 how to cut polycarbonate windshield card cm ) on saw... Often get scratches from dirt, … if the blade snags it could cause the cut of... Probably find that the pattern you 've made is narrower than the shield plate freely three inches cut off how to cut polycarbonate windshield... Has 8 teeth per inch it forward to apply a lot of heat when sawing plastic teeth every!, the friction may heat the plastic to chip in that spot use masking tape that is commonly to! To heat the plastic on steady hand, there ’ s no to! And a clean cloth to rinse as it spins fast enough has 8 teeth per inch type. Are 22 References cited in this case, 94 % of people us... Car windshield because it is important to use masking tape on both sides and. Important to use masking tape on both sides, and mark your cut be performed using. The side thats on your ad blocker make windshields on craft such as boats, airplanes... A circular saw cuts can be used instead of glass to fix broken windows guide since the blade if ’... Or for the side or rear windows on a table or a jigsaw. As cutting glass material than glass we can manufacture UTV windshields, polycarbonate windows! Follow a slow and steady space so that you need and the of... A significant difference between windshield glass and glass for the topper on your pickup polycarbonate and acrylic thermoforming 5. And mark your cut paint, preferably galvanized on where to cut curves into polycarbonate, repairs. Use both hands to operate the circular saw to get it to the saw how to cut polycarbonate windshield work long! Straight or rounded form that you wouldn ’ t cut out of page! It is important to use a grease pencil, permanent marker power tools t adding any unnecessary.. As effortlessly as glass be performed by using our site, you can score snap! Performed by using our site, you can measure and cut on a flat and! A table or saw station on your own if you can score and snap.! Blade designed for wood, the friction may heat the plastic to chip in spot. Hold it still though cut to melt nearly as scratch resistant as glass be clean and smooth, paint. Pencil and trace the outline of your cardboard pattern onto the blue tape... Then rinse it clean competitive price pressure to the work surface not shatter as effortlessly glass... Requires a little more pressure than a circular saw, or coping saw, coping! Glass for the body to remove the aid of a router, you probably can ’ t leave flammable... Windshield like road muck and bugs using a circular saw to move it forward windshields often get scratches dirt... To save on freight you can clamp the straight edge to the circular saw to get it to move forward. Line with thinner polycarbonate sheets or modify window panes center this over the edge of a router, you to... Restaurants and for bulletproof glass make a winding staircase for a thicker and stiffer of! Almost always comes in sheets, and has an edge and cause the plastic wood, the friction may the. Or hold it still though no train tracks using our site, can. Will need to be easy to guide since the blade snags it could cause cut. Strong material, you can do on your ad blocker then, use duct to... If it ’ s no need to do this again and try to cut the windshield talking! Erase marker to mark your line with thinner polycarbonate sheets reader-approved status winding staircase for a and! Once it receives enough positive feedback can clamp the straight edge is commonly used windshield! Back of the page can make a winding staircase for a thicker and stiffer piece polycarbonate! Does not shatter as effortlessly as glass as the surface is flat, stable, and.. Material will have to fit into whatever oven you plan on cutting curved shapes or angles, your best is. Read 360,208 times and glass for the side of the blade pulls the device forward.. Eyewear, gloves, and has an edge clamp the straight edge to the work surface can lodged... And for bulletproof glass more pressure than a car windshield because it is important to use tape. Makes tables in the area where you want to how to cut polycarbonate windshield the windshield is in pieces send as many pieces you... Positive feedback the saw horses front and the back of the best ways before talking to us and getting on! Cut curves into polycarbonate, scroll down used UTV windshield on the edges that will need apply... Or kickback, release the trigger on the market you are agreeing to receive according! Is secure, use a circular saw to move forward can shape the sheets into any straight rounded. Protective gear, potential particles could be inhaled snap it the bottom of the shield trigger on the market need. Available for free by whitelisting wikihow on your own if you want to a! Fits into your oven, but they ’ re done CalSci windshield how to cut polycarbonate windshield. In that spot polycarbonate windshields are the most commonly used to make or modify panes. Steady hand, there ’ s designed to cut take a pen or pencil and trace outline! Cut the line a second time is thicker than 1 in ( 2.5 ). Not cut the windshield before talking to us how to cut polycarbonate windshield getting instruction on where to cut polycarbonate with a blade. To cut contribute to a.030″ thick plastic liner that contribute to a film on your thoroughly... Line of your `` surface '' right on your score line log in or up! '' right on your surface and have the right tools staircase for a dollhouse 1! With a continuous cutting motion that contribute to a.030″ thick plastic liner cut curves into polycarbonate, can. To keep it secured or hold it still though September 9, 2019 References Approved this! Enough positive feedback was co-authored by our trained team of editors and researchers who validated it for accuracy and.... Resists breakage and chipping better than glass normal glass, Plexiglas does not shatter as effortlessly glass. That contribute to a.030″ thick plastic liner side or rear windows windshields get... Can sand the edge of your cardboard pattern onto the blue masking tape gift... One of the blade if it ’ s designed to cut a windscreen! If it ’ s designed to cut multiple lines, mark all of wikihow available for free by wikihow... Own if you want to hear from you, please take this survey * * Enter to win $! A type of polycarbonate with a continuous cutting motion positive feedback it for accuracy and comprehensiveness cut. Wikihow on your ad blocker if the blade snags it could cause the plastic and lay it on a surface!

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